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Hercules — Thermostat Replacement

Repair & overhaul · Cooling system

From a Hercules service manual — check it applies to your exact model before use.

Before you start

  • A defective thermostat of this type must be replaced; it cannot be repaired.

Procedure

  1. Drain coolant.
  2. Disconnect radiator inlet hose from thermostat housing.
  3. Remove thermostat housing cap screws.
  4. Remove thermostat housing, thermostat and gasket from cylinder head.
  5. Replace thermostat and install a new housing gasket.
  6. Reinstall thermostat housing to cylinder head and connect hose.

Source: Hercules service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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