Home›Repair guides›Hercules›To Remove The Cylinder Head

Hercules G4800 — To Remove The Cylinder Head

Repair & overhaul

For the Hercules G4800, from the Hercules service manual.

Before you start

  • Do not pry on contact surfaces.

Procedure

  1. Drain radiator and remove thermostat housing, hoses, water manifolds.
  2. Disconnect water temperature gauge thermocouple.
  3. Disconnect exhaust pipe and air cleaner.
  4. Remove fuel lines from nozzles.
  5. Remove cylinder head covers, rocker arms, push rods.
  6. Remove cylinder head nuts and lift heads.

Source: Hercules service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Hercules repair guides →