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Hercules G-1600 — Water Pump Removal and Installation

Repair & overhaul · cooling system

For the Hercules G-1600, from the Hercules service manual.

Before you start

  • Always use a waterproof sealant on all attaching screws when installing the water pump.

Procedure

  1. Drain the coolant and remove side panels, fan and belt.
  2. Remove pump attaching screws and lift pump from engine.
  3. Scrape all gasket and cement particles from block and pump attaching surfaces.
  4. Reinstall the water pump by reversing the removal procedures, using Permatex on all attaching screws.
  5. Use a new gasket and tighten attaching screws evenly and alternately.
  6. Examine water hoses and replace if necessary.

Source: Hercules service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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