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Hercules G-1600 — Valve Stem Seal Installation/Removal

Maintenance · cylinder head

For the Hercules G-1600, from the Hercules service manual.

Before you start

  • Any nick or scratch to the valve stem seal is cause for replacement.

Procedure

  1. When compressing valve springs, do not allow valve rotator/valve spring retainer to contact the valve stem seal.
  2. Pre-lube valve stem seals with engine oil at re-assembly.
  3. Use the proper valve stem seal installation tool (40-3104704 and sleeve protector 40-3104706 for seal 40-0036412).
  4. Replace the valve stem seal if any nick or scratch occurs.

Tools required

  • 40-3104704 valve stem seal installation tool Amazon
  • 40-3104706 sleeve protector Amazon
  • 40-3104703 valve stem seal installation tool Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Hercules service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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