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Hercules G-1600 — Installation of Fuel Filters (G.F.I. System)

Installation · fuel system

For the Hercules G-1600, from the Hercules service manual.

Before you start

  • Check all connections for gas leaks and correct immediately.

Procedure

  1. Remove inline fuel filter.
  2. Install connectors (3) in filter heads using teflon or equal and tighten securely.
  3. Install hose on connector (4) using crimping tool.
  4. Install hose assembly and gasket and tighten securely.
  5. Maintain minimum clearance of 3/4 inch for filter removal.
  6. Check all connections for gas leaks and correct immediately.

Tools required

  • crimping tool (Imperial Eastman P/N 660T) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • All flexible hoses to be as short as possible
  • Minimum clearance for filter removal 3/4 inch

Source: Hercules service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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