Hercules — Also, disconnect the water temperature gauge thermocouple.
A Hercules service procedure — check it applies to your exact model before use.
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Before you start
- NOTE: -- Keep the rod caps and bearings of each respective rod together -- . 7
Procedure
- 3. Disconnect and remove the air cleaner hose from the manifold.
- 4. Disconnect the exhaust pipe from the manifold.
- 5. Disconnect the fuel lines and remove from pump and nozzle holders.
- 6. Remove the front and rear cylinder head covers, rocker arm assemblies
- and push rods. ,
- 7. Remove the cylinder head nuts and lift the cylinder head assembly
- carefully from the engine (manifolds may be removed with the heads).
- 8. Remove the oil pan and lubricating oil pump and lines.
- 9. Remove the piston oil spray nozzle assembly from each cylinder.
- 10. Carefully scrape the carbon deposit from the top of each cylinder
- bore so that the pistons can be removed without damage to the rings.
- ll. Turn the engine so that No. 1 and No. 6 connecting rod caps can be
- removed and the piston and rod assembly pushed carefully upward
- -with a block of wood or hammer handle, Illustration No. 10, to remove
- from the engine.
Source: manual:HERCULES D4800 Maintenance Manual .pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.