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General Motors — Refueling/Exchanging the Fuel Cylinder

Maintenance · fuel storage cylinder

From a General Motors service manual — check it applies to your exact model before use.

Applies to: General Motors 1.6L engine

Procedure

  1. Inspect the fuel storage cylinder daily or at the beginning of each shift for leaks, external damage, adequate fuel supply and that the manual service valve is open.
  2. Check securing straps or retaining devices for damage and that all locking devices are closed and locked.
  3. Ensure the cylinder locating pin is in the tank collar on horizontally mounted cylinders.
  4. Check the quick fill valve for thread damage and that the o-ring is in place; check o-ring for cracking, chunking or separation and replace if damaged.
  5. Check the service line quick coupler for thread damage and o-ring condition; replace if damaged.
  6. Wipe clean both the female and male connection with a clean rag prior to filling.

Source: General Motors service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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