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General Motors — Piston and Connecting Rod Installation

Installation

From a General Motors service manual — check it applies to your exact model before use.

Before you start

  • Numbers on the connecting rod and bearing cap must be on the same side when installed.

Procedure

  1. Install connecting rod bearing inserts in rod and cap.
  2. Install J 5239 onto the connecting rod bolts.
  3. Locate the piston ring end gaps as shown.
  4. Lubricate piston and rings; install J 8037 over the piston.
  5. Tap piston into its matching bore; notch (5.0L/5.7L) or dimple (7.4L) faces the front.
  6. Guide the connecting rod into position on the crankpin using J 5239.
  7. Install connecting rod cap with bearing insert and nut.
  8. Torque connecting rod bolt nuts to 61 N-m (45 lbs ft).

Tools required

  • J 5239 Connecting Rod Guide Set Amazon
  • J 8037 Ring Compressor Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Connecting rod bolt nuts: 61 N-m (45 lbs ft)

Source: General Motors service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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