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General Motors — Exhaust Manifold, Remove and Install

A General Motors service procedure — check it applies to your exact model before use.

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Procedure

  1. Remove, Disconnect: Disconnect spark plug wires from all spark plugs.
  2. Remove exhaust manifold and gasket from cylinder head.
  3. Clean: Clean sealing surfaces and remove gasket remnants.
  4. Install, Connect: Attach exhaust manifold with new gasket and new nuts to cylinder head - tightening torque 22 Nm / 16 lbf.ft.
  5. Connect spark plug wires.

Specs & torque values

  • New gasket and new nuts required on install
  • Tightening torque, exhaust manifold to cylinder head: 22 Nm / 16 lbf.ft

Source: manual:PSI_Tier_2__1.6L_PFI_Certified_Engine_Service_Manual_PSI1P6LP.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.