General Motors — Draining Oil Build-Up in the Low Pressure Regulator (LPR)
Maintenance
From a General Motors service manual — check it applies to your exact model before use.
Applies to: General Motors 1.6L engine
Before you start
- A small amount of fuel may still be present in the fuel line; use gloves to prevent burns and wear proper eye protection.
- Open the manual valve slowly to prevent activating the Excess Flow Check Valve.
Procedure
- Move the equipment to a well ventilated area and ensure no external ignition sources are present.
- Start the engine; with it running close the manual valve; when the engine runs out of fuel turn OFF the key and disconnect the battery negative cable.
- Slowly loosen the inlet fitting and disconnect.
- Loosen the hose clamp at the outlet hose fitting and remove the hose.
- Remove and retain the locking pin and remove the outlet fitting from the LPR.
- Disconnect the PTV connection and disconnect the vacuum hose.
- Remove the two LPR mounting bolts and retain.
- Place a small receptacle in the engine compartment.
- Rotate the LPR 90 degrees so the outlet fitting points down into the receptacle and drain the LPR.
- Inspect the secondary chamber for any large dried particles and remove.
- Remove the receptacle and reinstall the LPR with the two retaining bolts and tighten to specifications.
- Reinstall the outlet fitting and secure with the previously removed locking pin.
- Reconnect the PTV electrical connection until it locks with a click, pull to ensure it is locked, and connect the vacuum line.
- Reconnect the outlet hose and secure the hose clamp; reinstall the fuel inlet line and tighten connection to specification.
- Slowly open the manual service valve; check for leaks, start the engine and recheck for leaks at the regulator, and dispose of drained material properly.
Tools required
- receptacle Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Source: General Motors service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.