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General Motors — Distributor Overhaul - Assembly

Repair & overhaul · HVS Distributor

From a General Motors service manual — check it applies to your exact model before use.

Before you start

  • Refer to Safety Glasses Caution when using a punch and hammer

Procedure

  1. Line up the square-cut hole in the vane wheel for the CMP sensor
  2. Insert the sensor into the housing and install two CMP sensor screws; tighten to 2.2 N·m (20 lb in)
  3. Identify the correct rotor mounting position and install the distributor rotor according to the index marks
  4. Install two rotor hold down screws; tighten to 1.9 N·m (17 lb in)
  5. Install the round washer, tang washer over the bottom of the distributor shaft, and round washer
  6. Install the driven gear according to the index marks and align white paint mark with the pre-drilled indent hole
  7. Verify the dimple is approximately 180 degrees opposite the rotor segment if the gear is installed incorrectly
  8. Support the distributor drive gear in a V-block
  9. Install the roll pin with a suitable punch and hammer to hold the driven gear in the correct position
  10. Install the distributor cap and two NEW distributor cap screws; tighten to 2.4 N·m (21 lb in)
  11. Install the new oil seal under the mounting flange of the distributor base

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • CMP sensor screws: 2.2 N·m (20 lb in)
  • Rotor hold down screws: 1.9 N·m (17 lb in)
  • Distributor cap screws: 2.4 N·m (21 lb in)

Source: General Motors service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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