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General Motors 8.1 — Quick Connect Fitting(s) Service (Metal Collar)

Repair & overhaul · Fuel line quick-connect fitting

For the General Motors 8.1, from the General Motors service manual.

Applies to: General Motors 8.1L engine

Before you start

  • Wear safety glasses in order to avoid eye damage.

Procedure

  1. Relieve the fuel system pressure before servicing any fuel system connection.
  2. Remove the retainer from the quick-connect fitting.
  3. Blow dirt out of the fitting using compressed air.
  4. Insert the correct tool into the female connector and push inward to release the locking tabs.
  5. Pull the connection apart.
  6. Wipe off the male pipe end with a clean shop towel.
  7. Inspect both ends of the fitting for dirt and burrs; clean or replace as required.
  8. Apply a few drops of clean engine oil to the male pipe end.
  9. Push both sides of the fitting together to snap the retaining tabs into place.
  10. Pull on both sides of the fitting to make sure the connection is secure.
  11. Install the retainer to the quick-connect fitting.

Tools required

  • J 37088-A Tool Set, Fuel Line Quick-Connect Separator Amazon
  • J 44581 Fuel Line Quick Connect Separator Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: General Motors service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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