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General Motors 8.1 — Fuel Injector Replacement

Repair & overhaul

For the General Motors 8.1, from the General Motors service manual.

Applies to: General Motors 8.1L engine

Before you start

  • The engine oil may be contaminated with fuel if the fuel injectors are leaking.

Procedure

  1. Remove the fuel rail assembly.
  2. Remove the injector retainer clip.
  3. Insert the fork of J 43013 between the fuel rail pod and the retaining clip ledges to pry the injector out.
  4. Discard the injector retainer clip.
  5. Remove and discard the injector O-ring seals from both ends of the injector.
  6. Lubricate the new O-ring seals with clean engine oil.
  7. Install the new injector O-ring seals on the injector.
  8. Install a new retainer clip on the injector.
  9. Push the fuel injector into the fuel rail injector socket with the electrical connector facing outwards.
  10. Install the fuel rail assembly.

Tools required

  • J 43013 Fuel Injector Assembly Removal Tool Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: General Motors service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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