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General Motors — 225 Series Electronic Actuator Installation

Installation · Electronic governor

From a General Motors operator's manual — check it applies to your exact model before use.

Before you start

  • The linkage should be adjusted so that the fuel control minimum and maximum fuel stops are used rather than the internal actuator stops.

Procedure

  1. Drill the actuator mounting holes in a pre-fabricated mounting bracket; insure minimal misalignment between linkage ends (max 10 degrees).
  2. Affix the actuator bracket to the selected location on the engine.
  3. Attach the actuator securely to the mounting bracket.
  4. Adjust and secure the linkage rod and rod end bearings to obtain a linear relationship between actuator stroke and fuel delivery.
  5. For diesel systems, keep the actuator lever nearly parallel to the fuel control lever and perpendicular to the linkage rod at mid fuel position.
  6. For carbureted systems, keep the carburetor butterfly valve lever parallel with the actuator lever at maximum fuel position.
  7. Fabricate a cable harness to connect the speed control unit to the actuator (#16 gauge for 12V, #18 for 24V).
  8. Connect A and D of the military connector or the 2-pin connector harness to the speed control unit.
  9. Push the actuator lever to maximum full fuel position; upon release the linkage should return smoothly to minimum fuel position.

Specs & values

  • #16 gauge (1.5 mm) for 12 volt systems
  • #18 (1.0 mm) for 24 volt systems
  • Typical current 8 amps for 12 volt systems, 4 amps for 24 volt systems
  • Maximum misalignment 10 degrees

Source: General Motors operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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