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Generac — Wn 600-2600 Amp: Switch Will Not Transfer to Generator

Testing & diagnosis · Contactor Assembly (Wn 600-2600 Amp)

From a Generac service manual — check it applies to your exact model before use.

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Before you start

  • Disable generator from starting; disconnect negative battery cable.

Procedure

  1. Remove front cover.
  2. Remove top PCB cover.
  3. For testing, note PCB layout (see Figure 4).
  4. If switch not tripping to neutral, measure resistance between J1-6 and J1-8. Trip coil resistance should be measured, +/- 7%. If INFINITY, replace trip coil.
  5. Measure ohms between AT2 (E2) and PCB J2-5. 0.2 ohms should be measured. If INFINITY, replace ATS1 upper limit switch (071345).
  6. Measure resistance between AT1 (107) and PCB J2-6. If INFINITY, replace ATS2 lower limit switch (071345).
  7. If steps 4 & 5 good and switch not in neutral, push manual trip button to trip to neutral. Measure ohms between J1-3 and J1-5. Select coil resistance should be measured. If INFINITY, replace select co
  8. Measure resistance between B2 and J2-3. 0.2 ohms. If INFINITY, replace wire.
  9. Measure resistance between B1 and J2-4. 0.2 ohms. If INFINITY, replace AXBX limit switch (071345).
  10. If steps 6 & 7 good, select coil should energize. Test closing coil. Measure resistance between J1-1 and J1-2. Closing coil resistance should be measured.
  11. Measure resistance between B1 and J2-1. INFINITY. Push down select coil button. 0.2 ohms should be measured. If INFINITY, replace LS (074672A).
  12. Measure resistance between B2 and J2-2. INFINITY. Push down select coil button. 0.2 ohms should be measured. If INFINITY, replace LS (074672A).
  13. If all tests satisfactory, replace PCB (082428).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • +/- 7%
  • 0.2 ohms
  • INFINITY

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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