Generac — Wn 600-2600 Amp: Switch Will Not Transfer to Generator
Testing & diagnosis · Contactor Assembly (Wn 600-2600 Amp)
From a Generac service manual — check it applies to your exact model before use.
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Before you start
- Disable generator from starting; disconnect negative battery cable.
Procedure
- Remove front cover.
- Remove top PCB cover.
- For testing, note PCB layout (see Figure 4).
- If switch not tripping to neutral, measure resistance between J1-6 and J1-8. Trip coil resistance should be measured, +/- 7%. If INFINITY, replace trip coil.
- Measure ohms between AT2 (E2) and PCB J2-5. 0.2 ohms should be measured. If INFINITY, replace ATS1 upper limit switch (071345).
- Measure resistance between AT1 (107) and PCB J2-6. If INFINITY, replace ATS2 lower limit switch (071345).
- If steps 4 & 5 good and switch not in neutral, push manual trip button to trip to neutral. Measure ohms between J1-3 and J1-5. Select coil resistance should be measured. If INFINITY, replace select co
- Measure resistance between B2 and J2-3. 0.2 ohms. If INFINITY, replace wire.
- Measure resistance between B1 and J2-4. 0.2 ohms. If INFINITY, replace AXBX limit switch (071345).
- If steps 6 & 7 good, select coil should energize. Test closing coil. Measure resistance between J1-1 and J1-2. Closing coil resistance should be measured.
- Measure resistance between B1 and J2-1. INFINITY. Push down select coil button. 0.2 ohms should be measured. If INFINITY, replace LS (074672A).
- Measure resistance between B2 and J2-2. INFINITY. Push down select coil button. 0.2 ohms should be measured. If INFINITY, replace LS (074672A).
- If all tests satisfactory, replace PCB (082428).
Tools required
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- +/- 7%
- 0.2 ohms
- INFINITY
Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.