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Generac — Water Pump Assembly Removal and Installation

Repair & overhaul

From a Generac service manual covering: CAC478, CAC480, SQR480. Check it applies to your exact model before use.

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Before you start

  • The water pump assembly may not be serviced; when the water seal or bearing is damaged, replace the whole assembly.

Procedure

  1. Loosen and remove four bolts from the front end of the cylinder block.
  2. Remove the water pump assembly.
  3. Remove the sealing gasket of the water pump.
  4. Install a new sealing gasket on the water pump.
  5. Install the water pump assembly into the cylinder block and screw in the four retaining bolts by hand.
  6. Tighten to 79 in-lbs.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Water pump retaining bolts: 79 in-lbs

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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