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Generac — Rewind Starter Reassembly (Old Style)

Repair & overhaul

From a Generac service manual covering: GN-190, GN-191, GN-320, GN-360. Check it applies to your exact model before use.

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Procedure

  1. Place the SPRING and SPRING KEEPER into position and turn to lock; lightly coat the spring with grease.
  2. Place the PULLEY, along with SPRING and SPRING KEEPER, into the HOUSING.
  3. Install SPRING, STARTER DOGS and DOG SPRINGS.
  4. Install retainer PAWL and SCREW.
  5. Wind the pulley counterclockwise until tight, generally three to four turns, then allow it to unwind until the hole lines up with the eyelet.
  6. Pull the rope up through the eyelet, through the HANDLE and HANDLE INSERT, and tie a left-hand knot.
  7. Install the HANDLE INSERT into the HANDLE.
  8. Test the starter for proper operation.

Specs & values

  • Wind pulley counterclockwise generally three to four turns

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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