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Generac — Powerhead Removal (iQ)

Repair & overhaul · Powerhead assembly

From a Generac service manual covering: Craftsman 2200i C0010020, Craftsman 3000i C0010030, GP2200, GP3000i, GP3500iO, IQ3500, PRO-3000i INV3000DMN, Premier 2200i INV2200DMN, iQ2000, iQ3500, iX 1600, iX 2000…. Check it applies to your exact model before use.

Applies to: Generac GP3000i, Generac GP3500iO, Generac IQ3500, Generac iX 1600, Generac iX 2000

Procedure

  1. With fuel tank removed, disconnect harnesses, choke cable, fuel line and vent lines at carburetor.
  2. Disconnect the green ground wire from alternator cover bolt.
  3. Remove four support mount cap screws (2 per side) and lift powerhead assembly from base.
  4. Assemble in reverse order.

Full service-parts list: Generac GP3000i →, Generac GP3500iO →, Generac IQ3500 →, Generac iX 1600 →, Generac iX 2000 →

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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