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Generac HomeLink 6500 Series — Valve Clearance Adjustment

Adjustments · Valve train

For the Generac HomeLink 6500 Series, from the Generac owner's manual.

Applies to: Generac HomeLink 6500 Series

Before you start

  • Start all six screws before tightening or it will not be possible to get all the screws in place.

Procedure

  1. Make sure the engine is at room temperature (60° - 80° F / 15.55° - 26.66° C).
  2. Remove spark plug wire(s) and spark plug(s).
  3. Remove the six screws attaching the valve cover(s).
  4. Bring the piston to Top Dead Center (TDC) of its compression stroke (both valves closed).
  5. Insert a 0.006 in. (0.15 mm) feeler gauge for intake; 0.008 in. (0.20 mm) for exhaust, between rocker arm and valve stem.
  6. To adjust: hold the rocker arm pivot with a wrench and loosen the pivot lock nut.
  7. Turn the rocker arm pivot to obtain the specified valve clearance.
  8. Hold the rocker pivot with a wrench and tighten the lock nut to 69 ft./lbs. (7.8 Nm).
  9. Install new valve cover gasket.
  10. Attach the valve cover. Torque fasteners to 20-48 in./lbs. (2.3-5.4 Nm) in a cross pattern.
  11. Attach the spark plug boot to the spark plug.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Intake 0.006 ± 0.0008 in. (0.15 ± 0.02 mm) cold
  • Exhaust 0.008 ± 0.0008 in. (0.20 ± 0.02 mm) cold
  • Lock nut torque 69 ft./lbs. (7.8 Nm)
  • Valve cover fasteners 20-48 in./lbs. (2.3-5.4 Nm)

Full service-parts list: Generac HomeLink 6500 Series →

Source: Generac owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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