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Generac GT-990 — Check and Adjust Ignition Magnetos

Adjustments

For the Generac GT-990, from the Generac service manual.

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Before you start

  • Magneto air gap on single cylinder engines is non-adjustable.

Procedure

  1. Disconnect Wire 18 from terminal by oil cooler.
  2. Disconnect spark plug wires from spark plugs.
  3. Measure primary winding resistance: approximately 300K ±10K ohms.
  4. Measure secondary winding resistance: approximately 14K ±3K ohms.
  5. Check diode isolation between magnetos; INFINITY should be measured.
  6. For V-twin, rotate flywheel until magnet is under laminations.
  7. Place 0.008-0.012 inch thickness gauge between magnet and laminations.
  8. Loosen mounting screws and let magnet pull magneto down against gauge.
  9. Tighten both mounting screws.
  10. Remove gauge by rotating flywheel.
  11. Repeat for second magneto.
  12. Retest for spark.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Primary winding 300K ±10K ohms
  • Secondary winding 14K ±3K ohms
  • Air gap 0.008-0.012 inch (0.20-0.30mm)

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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