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Generac — Engine Housing Removal (iX)

Repair & overhaul

From a Generac service manual covering: Craftsman 2200i C0010020, Craftsman 3000i C0010030, GP2200, GP3000i, GP3500iO, IQ3500, PRO-3000i INV3000DMN, Premier 2200i INV2200DMN, iQ2000, iQ3500, iX 1600, iX 2000…. Check it applies to your exact model before use.

Applies to: Generac GP3000i, Generac GP3500iO, Generac IQ3500, Generac iX 1600, Generac iX 2000

Procedure

  1. Remove one (1) Phillips screw from fuel pump housing.
  2. Remove two (2) 8 mm nuts from carburetor plastic intake assembly; remove fuel pump and carburetor as one assembly.
  3. Isolate fuel hose from fuel shutoff valve (keep the two spacers with the housing).
  4. Remove ten (10) Phillips screws around top and bottom seams of housing.
  5. Isolate wiring harness from housing and remove low oil plug; pull wire through for removal.
  6. Separate housings to expose engine.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Generac GP3000i →, Generac GP3500iO →, Generac IQ3500 →, Generac iX 1600 →, Generac iX 2000 →

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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