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Generac — Cylinder Head Removal

Repair & overhaul

From a Generac service manual covering: IM100G, IM80G, NP100G, NP80G. Check it applies to your exact model before use.

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Procedure

  1. Remove timing belt, then remove OIL PUMP IDLER GEAR.
  2. Remove the cylinder head. Loosen bolts in 2 or 3 stages in the sequence shown.
  3. If the cylinder head is difficult to separate, pry with a screwdriver.
  4. Remove the Camshaft.
  5. Remove valve component parts.
  6. Use a suitable puller to remove valve oil seals.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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