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Generac — Cleaning the Generator

Maintenance · stator / rotor windings

From a Generac service manual covering: 9202-1, 9203-1, 9204-1, 9205-1, 9206-1, 9207-1, 9290-2, 9509-2, 9592, 9593-0, 9593-1, 9593-2…. Check it applies to your exact model before use.

Applies to: Generac 9592

Before you start

  • Provide adequate ventilation when working with solvents; fire, explosion or health hazards may exist.
  • Wear eye protection and rubber gloves.
  • Use solvents that will not attack epoxy or polyester base winding varnishes.

Procedure

  1. Use only petroleum distillate safety type solvents.
  2. Apply solvent with a soft brush or cloth; avoid damaging magnet wire or winding insulation.
  3. Dry all components thoroughly with moisture-free, low-pressure compressed air.
  4. For light dust, wipe with a dry cloth and blow with low pressure air at 30 psi (206 kPa).
  5. For heavier dust, loosen dirt with a soft bristle brush and remove with a vacuum.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Low pressure air 30 psi (206 kPa)

Full service-parts list: Generac 9592 →

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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