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Generac — Breakerless Distributor Removal and Assembly

Repair & overhaul · Ignition system

From a Generac service manual covering: CAC478, CAC480, SQR480. Check it applies to your exact model before use.

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Procedure

  1. Turn the crankshaft to cylinder 1 TDC.
  2. Check and mark the cylinder head and distributor flange if not already marked.
  3. Loosen and remove two M6×20 bolts.
  4. Remove the distributor.
  5. Remove the distributor O seal.
  6. Installation: ensure No.1 cylinder is at TDC.
  7. Install a new O seal.
  8. Rotate distributor to align the lug with the No.1 cylinder TDC mark on the flange and insert the lug into the camshaft groove.
  9. Align the mark on the distributor flange with the mark on the cylinder head.
  10. Tighten the two bolts to 5.0—7.0Nm.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Distributor bolts: 5.0—7.0Nm

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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