Home›Repair guides›Generac›Adjusting Valve Clearance

Generac — Adjusting Valve Clearance

Adjustments · Engine

From a Generac owner's manual — check it applies to your exact model before use.

Applies to: Generac 7 kW PowerPact

Procedure

  1. Ensure engine is at 60-80 F (16-27 C).
  2. Remove enclosure lid and back panel if not already removed.
  3. Ensure spark plug wire is removed and out of the way.
  4. Remove the six screws attaching the valve cover.
  5. Loosen the rocker jam nut; turn the pivot ball stud with a 13 mm Allen wrench while checking clearance with a feeler gauge to 0.002-0.004 in (0.05-0.1 mm).
  6. Hold the pivot ball stud in place and tighten the rocker arm jam nut to 174 in-lb (19.68 N-m); recheck clearance.
  7. Install new valve cover gasket, starting all six screws before tightening.
  8. Install the valve cover; tighten fasteners to 35-62 in/lb (4-7 Nm).
  9. Install the rubber plug into the fan screen.
  10. Install the spark plug and attach the spark plug wire.
  11. Install the back panel and enclosure top lid; tighten all fasteners securely.
  12. Place the generator in AUTO.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • {'item': 'Valve clearance', 'value': '0.002-0.004', 'unit': 'in (0.05-0.1 mm)'}
  • {'item': 'Rocker arm jam nut torque', 'value': '174', 'unit': 'in-lb (19.68 N-m)'}
  • {'item': 'Valve cover fastener torque', 'value': '35-62', 'unit': 'in/lb (4-7 Nm)'}

Full service-parts list: Generac 7 kW PowerPact →

Source: Generac owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Generac repair guides →