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Generac — Adjust Valve Clearance

Adjustments · valve train

From a Generac owner's manual — check it applies to your exact model before use.

Applies to: Generac 7.5 kW PowerPact

Procedure

  1. Cool engine before adjustment
  2. Remove enclosure lid, fasteners, back panel
  3. Remove spark plug wire and spark plug
  4. Remove 4 screws attaching valve cover, discard gasket
  5. Loosen rocker jam nut with 10mm wrench
  6. Turn pivot ball stud while checking clearance with feeler gauge to 0.002-0.004 in (0.05-0.1 mm)
  7. Hold pivot ball stud, tighten rocker arm jam nut to 174 in-lbs (19.68 Nm)
  8. Recheck clearance
  9. Install new valve cover gasket
  10. Install valve cover, tighten fasteners in cross pattern to 35-62 in-lbs (4-7 Nm)
  11. Install rubber plug into fan screen
  12. Install spark plug and wire
  13. Install back panel and enclosure top lid
  14. Place generator in AUTO

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • valve clearance 0.002-0.004 in (0.05-0.1 mm)
  • jam nut torque 174 in-lbs (19.68 Nm)
  • valve cover fastener torque 35-62 in-lbs (4-7 Nm)

Full service-parts list: Generac 7.5 kW PowerPact →

Source: Generac owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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