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Generac 9344 — Testing Insulation Resistance with Hi-Pot Tester

Testing & diagnosis · Stator and rotor windings

For the Generac 9344, from the Generac service manual.

Applies to: Generac 9344

Before you start

  • Meggers and Hi-Pot testers deliver high voltage; do not touch generator or test leads
  • Do not apply tester voltages longer than 1 second

Procedure

  1. Disconnect electronic components, regulators, diodes and surge protectors.
  2. Isolate all stator leads from ground and connect them together.
  3. Connect red test lead to bunched stator leads; black lead to clean frame ground.
  4. Set tester voltage switch to 2000 volts; apply voltage for one second only.
  5. If Breakdown lamp lights, clean and dry the stator and repeat the test.
  6. Replace stator assembly if Breakdown lamp lights on second test.

Tools required

  • Hi-Pot tester or megohmmeter Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Stator all leads to ground: 2000 volts for 1 second
  • Isolated windings: 1500 volts
  • Parallel windings: 500 volts
  • Rotor: 1250 volts

Full service-parts list: Generac 9344 →

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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