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Generac 2.4 L / 60kW 1.5L — Clean / Gap / Replace Spark Plugs

Maintenance

For the Generac 2.4 L / 60kW 1.5L, from the Generac owner's manual.

Applies to: Generac 2.4 L, Generac 2.4L engine, Generac 1.5L engine

Before you start

  • Do not disconnect spark plug wires with engine running

Parts for this job

Part numbers from the service-parts list for Generac 2.4 L. Verify against your serial number before ordering; some links are affiliate links.

Procedure

  1. Remove battery negative cable (black) from battery negative (-) terminal.
  2. Remove spark plug cables from spark plug terminals.
  3. Thoroughly clean area around spark plugs.
  4. Remove spark plugs from cylinder head using spark plug socket wrench.
  5. Check condition of threads in cylinder head and on spark plugs.
  6. Clean spark plugs using a wire brush and commercial solvent.
  7. Check spark plug gap using a wire feeler gauge and adjust gap.
  8. Finger tighten spark plugs into cylinder head then tighten to torque.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Spark plug torque 18 ft-lbs (25 N-m)
  • Gap 1.07-1.17 mm (2.4L), 0.9 mm (1.5L), 0.71 mm (32/38 kW, 60 kW)

Full service-parts list: Generac 2.4 L →

Source: Generac owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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