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Ford — System Flushing Procedure

Maintenance · Hydraulic system

From a Ford service manual covering: MP 110, MP 95, MPH 80. Check it applies to your exact model before use.

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Before you start

  • Monitor the hydraulic reservoir fluid level when cycling the unit functions, adding fluid as necessary.

Procedure

  1. With boom down and fully retracted, drain hydraulic fluid from reservoir into a clean, empty container.
  2. Remove suction hoses and return line hose; remove all hoses between pump and high pressure filter.
  3. Flush the hoses; remove hydraulic fluid filter and flush the filter body and attaching hoses; discard old filter element and replace.
  4. Flush out the reservoir; reinstall all removed hoses except the system return line to tank.
  5. Lengthen the system return line hose to drain into the reservoir fluid container.
  6. Pump good fluid back through the filter cart or fill reservoir with filtered, fresh hydraulic fluid.
  7. Loosen hose fittings at pump to allow pump to flood with hydraulic fluid, then tighten.
  8. Select GROUND CONTROLS; press and hold CHOKE/GLOW PLUG, then push ENGINE START.
  9. Select HIGH engine RPM and press and hold the Pump button (Deadman) to engage the pump.
  10. Briefly cycle all boom functions to flush the hydraulic components; monitor reservoir level and add fluid as necessary.
  11. Three cycles of all hydraulic cylinder functions should remove the old fluid.
  12. Reconnect system return hose to tank and fill hydraulic reservoir to full mark on sight gauge.
  13. Operate all functions to their full extreme positions; check for leaks and correct as necessary.

Source: Ford service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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