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Ford — Starter Cranking Circuit Test

Testing & diagnosis · Starting system

From a Ford service manual covering: 140 CID, 2.3 LITRE, 2300 cc, LSG-423. Check it applies to your exact model before use.

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Procedure

  1. Make test connections as shown; crank engine with ignition OFF.
  2. Disconnect and ground high tension lead from ignition coil.
  3. Connect jumper from battery terminal of starter relay to S terminal of relay.
  4. Check voltage drop with voltmeter on 0 to 2 volt range.
  5. Maximum allowable voltage drop: 0.5 volt battery positive to starter terminal.
  6. 0.1 volt battery positive to battery terminal of starter relay.
  7. 0.3 volt battery positive to starter terminal of starter relay.
  8. 0.1 volt engine ground to negative battery terminal.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Maximum allowable voltage drops: 0.5, 0.1, 0.3, 0.1 volt

Source: Ford service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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