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Ford — Spark Plug Removal, Cleaning and Gap Setting

Maintenance · Spark plugs

From a Ford service manual — check it applies to your exact model before use.

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Before you start

  • Do not pull on the wire - the connection inside the cap may become separated or damaged

Procedure

  1. Disconnect wire from each spark plug by grasping, twisting and pulling the moulded cap only.
  2. Loosen each spark plug one or two turns; clean area around each port with compressed air; remove plugs.
  3. Dress the electrodes with a small file to obtain flat parallel surfaces.
  4. Set the spark plug gap to specification by bending the ground electrode.
  5. Install the spark plugs and torque each plug to specification.
  6. Connect the spark plug wires.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Gap 0.75 mm (breaker type); 1.0 mm (DIS)

Source: Ford service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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