Facts About Generators
GeneratorsDirectoryCompareRepairEnginesControllersPartsManufacturersGuides
Search models or part #
Home›Repair guides›Starter Motor Disassembly

Ford — Starter Motor Disassembly

A Ford service procedure — check it applies to your exact model before use.

Browse Ford generators & specs →

Before you start

  • DO NOT WASH THE DRIVE BECAUSE THE SOLVENT WILL WASH OUT THE LUBRICANT CAUSING DRIVE FAILURE.

Procedure

  1. Remove positive brush connector from solenoid motor (M) terminal.
  2. Remove solenoid retaining screws and solenoid.
  3. Remove through-bolts and separate drive end housing from motor frame. Remove housing seal assembly from drive. Remove drive and gear assembly from drive end housing.
  4. Remove drive lever from drive assembly. Remove stop ring and retainer from driveshaft, then remove drive assembly from shaft. Push C-ring off driveshaft, and separate gear assembly from driveshaft.
  5. Remove brush plate screws and brush end plate from motor frame. Remove brush assembly and push armature out of frame.

Source: manual:FORD Permanent Magnet Starter Service Manual 1992.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.