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Ford IC-200 — Pressure Check and Adjustment (Overload Alert Unloader Valve)

Adjustments

For the Ford IC-200, from the Ford owner's manual.

Applies to: Ford CSG-649 engine

Before you start

  • Do not check for hydraulic leaks with hands

Procedure

  1. Retract boom and lower to fully lowered position
  2. Remove 3/8 inch tube cap from tee on unloader valve and install 3000 PSI gauge
  3. Raise boom slightly and hook loadline to a static load the unit cannot lift
  4. Tighten loadline with winch until unloader valve opens
  5. Adjust pressure if necessary with adjusting screw on end of valve neck
  6. Lower boom fully, remove gauge, and install cap on tee

Tools required

  • 3000 PSI pressure gauge Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Opening pressure should read 2650 PSI

Source: Ford owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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