Ford — Engine - Removal

Repair & overhaul

From a Ford service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan WSG-1068 engine, Ford WSG-1068 engine

Procedure

1. Disconnect the battery ground cable (14301).
2. Remove the intake manifold (9424); refer to Intake Manifold - Variable Resonance Induction System (VRIS).
3. Remove the radiator upper and lower radiator supports (16138).
4. Remove the radiator (8005), fan shroud (8146) and engine cooling fan.
5. Remove the drive belt (8620); refer to Section 05.
6. At the oil cooler water inlet, disconnect and set aside the lower radiator hose (8286).
7. Disconnect the engine harness.
8. Remove exhaust pipe nuts.
9. Drain engine oil and remove the oil bypass filter (6714).
10. Remove the starter motor (11002); refer to Section 07.
11. Remove the engine support insulator nuts.
12. Install the Modular Lifting Bar.
13. Remove the engine from the equipment.
14. Remove the bolts, and remove the flywheel. Use the Rear Crankshaft Slinger Remover and the Impact Slide Hammer to remove the crankshaft oil slinger (6310). Use the Rear Crankshaft Seal Remover and the
15. Mount the engine on an engine stand. Remove the Modular Lifting Bar.

Source: Ford service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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