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Ford — Cylinder Head - Removal

Repair & overhaul

From a Ford service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan WSG-1068 engine, Ford WSG-1068 engine

Before you start

  • DO NOT SMOKE OR CARRY LIGHTED TOBACCO OR OPEN FLAME OF ANY TYPE WHEN WORKING ON OR NEAR ANY FUEL-RELATED COMPONENTS. HIGHLY FLAMMABLE MIXTURES ARE ALWAYS PRESENT AND CAN BE IGNITED, RESULTING IN POSSIBLE PERSONAL INJURY.
  • These bolts must be replaced with new bolts. They are tighten-to-yield designed and cannot be reused.

Procedure

  1. Remove the intake manifold (9424); refer to Intake Manifold - Variable Resonance Induction System (VRIS).
  2. Remove the timing chains (6268); refer to Timing Drive Components.
  3. Compress and slide the hose clamp back and remove the evaporation water hose (18472) if equipped.
  4. Install the Lifting Handles.
  5. CAUTION: These bolts must be replaced with new bolts. They are tighten-to-yield designed and cannot be reused.
  6. Remove the bolts and the cylinder head (6049).
  7. Discard the head gasket (6051), the cylinder head bolts (6049) and clean the engine block surface.
  8. The LH is shown. The RH is similar.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Ford service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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