Ford CSG-649 — Thermostat Replacement
Maintenance · Thermostat and water outlet housing
For the Ford CSG-649, from the Ford service manual.
Applies to: Ford CSG-649
Before you start
- Do not attempt to repair the thermostat; replace it if not operating properly.
Procedure
- Drain the radiator so that the coolant level is below the thermostat.
- Remove the water outlet housing retaining bolts; bend the radiator upper hose upwards and remove the thermostat and gasket.
- Clean the water outlet housing gasket surfaces; coat a new gasket with water-resistant sealer and position it to the head opening.
- Install the thermostat with the copper pellet or element toward the engine and the flange in the recess.
- Position the water outlet housing against the head and install and torque the retaining bolts to specifications.
- Fill and bleed the cooling system; operate the engine to normal temperature and check coolant level and for leaks.
Specs & values
- Water Outlet Housing 17-24 FridayParts $43.99 N·m (12-18 Amazon eBay FridayParts $14.99 ft-lb)
Full service-parts list: Ford CSG-649 →
Source: Ford service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.