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Ford CSG-649 — Hydraulic Valve Lifter Leak-Down Test

Testing & diagnosis

For the Ford CSG-649, from the Ford service manual.

Applies to: Ford CSG-649

Before you start

  • Lifters cannot be checked with engine oil in them; use only testing fluid, not kerosene

Procedure

  1. Disassemble and clean lifter, removing all engine oil.
  2. Place lifter in tester with plunger facing upward.
  3. Pour hydraulic tester fluid to cover lifter assembly.
  4. Place a 5/16 inch steel ball in plunger cup.
  5. Adjust ram so pointer is 1/16 inch below start mark.
  6. Work plunger until fluid fills and air bubbles disappear.
  7. Measure time plunger travels from start to stop marks.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

Full service-parts list: Ford CSG-649 →

Source: Ford service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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