Ford CSG-649 — Fuel Pump Assembly Removal and Installation
Repair & overhaul · Mechanical fuel pump
For the Ford CSG-649, from the Ford service manual.
Applies to: Ford CSG-649
Procedure
- Disconnect the inlet and outlet lines at the fuel pump.
- Remove the pump attaching screws, then remove the pump and gasket; discard the gasket.
- Remove all gasket material from the mounting pad and pump flange; apply oil-resistant sealer to both sides of a new gasket and to the attaching bolt threads.
- Position the new gasket on the pump and make sure the rocker arm rides on the camshaft eccentric (turn the engine over until the eccentric is on the low side of the stroke).
- Press the pump tight against the pad, install the attaching screws and alternately tighten them to specifications.
- Connect the fuel inlet and outlet lines; operate the engine and check for leaks.
Specs & values
- Fuel Pump to Cylinder Block/Front Cover 17-24 FridayParts $43.99 N·m (12-18 Amazon eBay FridayParts $14.99 ft-lb)
- Fuel pump static pressure 5-7 psi
Full service-parts list: Ford CSG-649 →
Source: Ford service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.