Home›Repair guides›FG Wilson›Battery Removal and Fitting

FG Wilson 400 Series - 6.8 - 24 kVA — Battery Removal and Fitting

Maintenance

For the FG Wilson 400 Series - 6.8 - 24 kVA, from the FG Wilson operator's manual.

Browse FG Wilson generators & specs →

Before you start

  • Battery acid can burn clothing and skin or cause blindness if it leaks.
  • Never place tools or metal objects across the battery terminals.

Procedure

  1. Inspect the battery thoroughly before removal; do not attempt to remove a battery with severe dents or leaks.
  2. Ensure all load is removed before disconnecting the battery so that no sparks are created.
  3. Disconnect the negative cable first, then the positive cable, then remove the hold-down clamp or strap.
  4. When refitting, align terminal posts with the cables and place the battery into the hold-down tray.
  5. Attach and tighten the positive cable to the positive terminal first, then the negative cable to the negative terminal.
  6. Keep terminals clean, smear connections with petroleum jelly and ensure terminals are tight.
  7. Ensure the positive terminal on each battery is covered correctly.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: FG Wilson operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More FG Wilson repair guides →