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DuroMax XP5500HX — Changing/Inspecting the AVR

Repair & overhaul · Alternator

For the DuroMax XP5500HX, from the DuroMax owner's manual.

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Before you start

  • If the generator is overheated or overloaded, the AVR may be damaged and require replacement

Procedure

  1. Remove the 2 bolts of the generator cover then pull the cover off
  2. Remove the 2 bolts holding the AVR
  3. Disconnect the wire clip
  4. Remove the 2 wires from the AVR on the carbon brush
  5. Install the new AVR with the 2 bolts
  6. Reconnect wires to brush, connecting + and - correctly
  7. Reconnect the AVR wire clip
  8. Replace the back cover of the generator and secure with 2 bolts

Source: DuroMax owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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