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Deutz — Injector assembly

Repair & overhaul

From a Deutz service manual covering: F2L 1011, F3L 1011, F4L 1011. Check it applies to your exact model before use.

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Before you start

  • Take care that nozzle needle does not fall out of nozzle body.
  • Nozzle needle and nozzle body are lapped together and may neither be confused nor exchanged individually.

Procedure

  1. Undo cap nut. Wash all parts in clean diesel fuel and blow out with compressed air.
  2. Check seating faces of intermediate piece for wear. Make sure that centering pins are fitted.
  3. Insert shims.
  4. Insert compression spring.
  5. Insert thrust pin with centering collar facing towards the spring.
  6. Insert intermediate piece with centering pins fitting into the bores in the nozzle holder.
  7. Fit injection nozzle with center bores mating with the centering pins of the intermediate piece.
  8. Screw on cap nut and tighten in accordance with specifications.

Specs & values

  • Tighten cap nut 45 ±5 Nm

Source: Deutz service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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