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Deutz — Injection pump test on engine

Testing & diagnosis

From a Deutz service manual covering: F2L 1011, F3L 1011, F4L 1011. Check it applies to your exact model before use.

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Procedure

  1. Connect injection pump tester to delivery valve holder.
  2. Turn crankshaft via V-belt pulley, while bleeding tester at the screw plug.
  3. Turn crankshaft until a pressure of 150 bar is applied to the delivery valve; pressure should not drop more than 10 bar within one minute.
  4. Turn crankshaft further until a pressure of 300 bar is generated. If this value is not attainable, remove injection pump.
  5. Remove injection pump tester and reassemble engine.

Tools required

  • Injection pump tester 3202 Amazon
  • Crowfoot spanner a/flats 13 Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 150 bar; indicated pressure should not drop more than 10 bar within one minute
  • 300 bar

Source: Deutz service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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