HomeRepair guidesRenewal of Toothed Belt and Bracket for Hydraulic Pump on Complete Engine

Deutz — Renewal of Toothed Belt and Bracket for Hydraulic Pump on Complete Engine

A Deutz service procedure — check it applies to your exact model before use.

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Before you start

  • If necessary, renew complete hydraulic pump bracket.

Procedure

  1. Remove V-belt idler pulley. Remove V-belt.
  2. Remove V-belt pulley.
  3. Remove toothed belt guard.
  4. Unscrew bolts from hydraulic pump bracket.
  5. Remove shim and toothed belt.
  6. Insert new O-seals.
  7. Fit hydraulic pump bracket, turn fastening bolts lightly.
  8. Position toothed belt on crankshaft gear as far as rear guide plate and on hydraulic pump gear with approx. 4 mm distance from front edge.
  9. Position tensioning device.
  10. Position toothed belt tension gauge.
  11. Tension toothed belt with tensioning device so as to attain a scale reading between 10.5 and 11.5. Remove tension gauge.
  12. Tighten fastening bolts of bracket in accordance with specifications.
  13. Remove tensioning device. Turn crankshaft one revolution in direction of engine... [text cut off in source chunk]

Tools required

  • Toothed belt tension gauge, Part No. 100720
  • Tensioning device, Part No. 4144600

Specs & torque values

  • Toothed belt tension: scale reading between 10.5 and 11.5

Source: manual:KHD DEUTZ Workshop Manual B_FL _T 1988.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.