Deutz — Dismantling Engine

A Deutz service procedure — check it applies to your exact model before use.

Browse Deutz generators & specs →

Procedure

1. Clamp engine in swivel-type engine assembly stand. Drain oil / residual oil.
2. Remove hood.
3. Remove stay plate.
4. Remove oil cooler.
5. Remove leakage fuel pipe.
6. Remove cooling air ducting.
7. Remove injection lines.
8. Take adapters out of thermostat housing.
9. Remove thermostat housing.
10. Take off clamping pads. Remove injectors.
11. Remove sealing ring with auxiliary tool.
12. Lift off cover strip.
13. Remove fuel lines.
14. Remove fuel feed pump.
15. Pull off cable plug connection.
16. Remove oil filter housing together with oil filter.
17. Remove fuel filter housing together with fuel filter.
18. Remove idler pulley. Take off V-belt.
19. Mark cables and remove.
20. Remove blower together with alternator.
21. Remove cables from starter.
22. Remove cable plug connection.
23. Take off cable terminal box. Remove wiring harness.
24. Remove V-belt pulley.
25. Remove toothed belt guard.
26. Remove idler pulley. Take off toothed belt.
27. Remove camshaft gear.
28. Fit dolly for crankshaft gear. (In the case of new version, fit dolly with shim No. 143430.)
29. Fit multipower tool and screw on.
30. Retain multipower tool and loosen central screw union. Remove crankshaft gear and connecting flange.
31. Remove lube oil pump.
32. Remove complete crankcase breather.
33. Lift off valve cover.
34. Remove rocker arm brackets.
35. Take out pushrods.
36. Remove exhaust manifold.
37. Remove air intake manifold.

Source: manual:KHD DEUTZ Workshop Manual B_FL _T 1988.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.