Detroit Diesel — Two-Piece Rocker Covers" for two-piece rocker cover, and refer to section 1.6.3 "Removal
A Detroit Diesel service procedure — check it applies to your exact model before use.
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Procedure
- 3. If equipped with Jake Brakes®, remove the electrical connections at both brake solenoids.
- NOTE:
- When removing retaining bolts (1-6) and retaining nuts (7 and 8), loosen them one turn at a time so
- as not to damage the rocker shaft or the cylinder head. See Figure 2.
- NOTE:
- Whenever nuts (1 or 8) are loosened or removed, the torque on the corresponding rocker shaft stud
- must be checked. Torque to 126–146 N·m (93–108 lb·ft). See Figure 2.
- 4. Remove the Jake Brake retaining bolts (1-6 and 9-14) and nuts (7 and 8) that retain the Jake
- Brake and rocker arm shaft assembly to the cylinder head. See Figure 2.
- Figure 2
- Rocker Arm Shaft Bolts and Nut Identification Numbers
- 5. Remove the Jake Brake and set aside, being careful not to damage the housing.
- EYE INJURY
- To avoid injury from flying debris when using compressed air,
- wear adequate eye protection (face shield or safety goggles)
- and do not exceed 276 kPa (40 psi) air pressure.
- NOTE:
- Cover the holes with hand towels to minimize oil spray.
- 6. Attach a length of tubing to an air gun nozzle and blow out the oil from the rocker shaft bolt
- holes.
- 7. Lubricate each hold-down cap screw with clean engine oil prior to installation.
- 8. Install three 170 mm (6.693 in.) long cap-screws on the rocker shaft using the Jake Brake®
- spacers from the exhaust side of the engine.
- 9. Tighten cap screws and spacers down equally until rocker shaft is against the cylinder head.
- Then torque the cap screws in the following sequence:
- [a]
- Starting with the middle cap screw, on the camshaft , following the sequence for tightening
- bolts (1-6) and nuts (7 and 8), torque to 55 N·m (40 lb·ft). See Figure 3.
- [b]
- Final torque all to 102-126 N·m (75-93 lb·ft).
- Figure 3
- Housing Hold-Down Bolt Locations and Torque Sequence
- 10. Insert a 3/4 in. drive breaker bar or ratchet into the square hole in the center of the crankshaft
- pulley.
- 11. Bar the engine in the direction of rotation and observe a cylinder where the injector rocker arm
- is just beginning to depress the injector plunger; both the intake and exhaust valves should
- be closed.
- [a]
- Stop turning the engine and mount a magnetic base dial indicator so you can monitor the
- upward lift of travel of that injector lobe.
- [b]
- Set the pedestal of the dial indicator on the top of the injector cam roller. Adjust the
- pedestal so it can travel the entire upward movement of the lobe.
- [c]
- Continue to slowly bar the engine over in the direction of rotation until the dial indicator
Source: manual:08 60-8 VALVE LASH ADJUSTMENTS.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.