Detroit Diesel — Shielded Wire Splicing
A Detroit Diesel service procedure — check it applies to your exact model before use.
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Procedure
- Strip wire ends 1/4 inch.
- Re-twist any loose wires.
- Slide 2-inch pieces of heat shrink tube over wire for later use.
- Insert ends of wires into splice joint and crimp.
- Solder the wires and crimp joint together.
- Center heat shrink tube over splice and shrink.
- Wrap wires with foil tape. Maintain at least 1/2 wrap overlap.
- Center heat shrink tube over the splice and shrink.
Tools required
- Crimp tool
- Solder iron
- Heat gun
Specs & torque values
- 1/4 inch wire ends
- 2-inch heat shrink tube pieces
- Foil tape
- 1/2 wrap overlap requirement
Source: manual:s08300.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.