HomeRepair guidesShielded Wire Splicing

Detroit Diesel — Shielded Wire Splicing

A Detroit Diesel service procedure — check it applies to your exact model before use.

Browse Detroit Diesel generators & specs →

Procedure

  1. Strip wire ends 1/4 inch.
  2. Re-twist any loose wires.
  3. Slide 2-inch pieces of heat shrink tube over wire for later use.
  4. Insert ends of wires into splice joint and crimp.
  5. Solder the wires and crimp joint together.
  6. Center heat shrink tube over splice and shrink.
  7. Wrap wires with foil tape. Maintain at least 1/2 wrap overlap.
  8. Center heat shrink tube over the splice and shrink.

Tools required

  • Crimp tool
  • Solder iron
  • Heat gun

Specs & torque values

  • 1/4 inch wire ends
  • 2-inch heat shrink tube pieces
  • Foil tape
  • 1/2 wrap overlap requirement

Source: manual:s08300.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.