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Detroit Diesel — Removal of Wastegate Actuator

Repair & overhaul · Turbocharger wastegate actuator

From a Detroit Diesel service manual — check it applies to your exact model before use.

Before you start

  • Significant tension on actuator rod and swing arm; take care not to damage swing arm pin when removing adjusting rod.

Procedure

  1. Shut off engine, apply parking brake, chock wheels, perform safety steps.
  2. Remove turbocharger (section 6.7.2).
  3. Loosen jam nut on wastegate adjusting rod.
  4. Remove two nuts securing actuator to actuator bracket.
  5. Remove and discard E-clip holding adjusting rod onto actuator swing-arm pin.
  6. Remove adjusting rod and jam nut from actuator swing-arm pin; take care due to tension.
  7. Remove adjusting rod and jam nut from actuator rod.
  8. Remove actuator and heat shield from mounting bracket.

Source: Detroit Diesel service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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