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Detroit Diesel — Removal of Poly-V-Belts

Maintenance

From a Detroit Diesel service manual — check it applies to your exact model before use.

Before you start

  • Do not use more than a 6 inch extension to reduce the danger of cracking the tensioner. Apply smooth pressure.
  • Never turn the pulley idler arms clockwise.

Procedure

  1. Install a half-inch extension tool into the square hole on the grooved pulley idler arm.
  2. Turn the grooved pulley idler arm counterclockwise (max allowable torque 90-100 N·m).
  3. Insert an M10x80 bolt (or equivalent pin) into the bracket hole in the idler arm.
  4. Release the idler arm; it is now locked in a pre-tensioned position.
  5. Remove the fan drive belt.
  6. Install a half-inch extension into the square hole on the non-grooved pulley idler arm.
  7. Turn the non-grooved pulley idler arm counterclockwise (max allowable torque 90-100 N·m).
  8. Insert an M10x80 bolt (or equivalent pin) into the bracket hole in the non-grooved pulley idler arm.
  9. Release the idler arm; it is now locked in a pre-tensioned position.
  10. Remove the belt from the pulleys.

Tools required

  • Half-inch socket tool with extension Amazon
  • M10x80 bolt (or equivalent pin) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Idler arm maximum allowable torque: 90-100 N·m (66-73 lb·ft)

Source: Detroit Diesel service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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