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Detroit Diesel — Protective Sleeve Removal

Repair & overhaul

From a Detroit Diesel service manual — check it applies to your exact model before use.

Before you start

  • HOT COOLANT: never remove the cooling system pressure cap while the engine is at operating temperature.
  • Replace the O-ring whenever the protective sleeve is removed.

Procedure

  1. Drain the engine coolant into a clean container.
  2. Remove the injector nozzle (refer to 2.4.1).
  3. Insert the 4-toothed socket J-46186 into the protective sleeve, engaging the four openings.
  4. Loosen the sleeve with a ratchet turning counterclockwise until threads disengage from the cylinder head.
  5. Insert the rubber-ended socket of injector sleeve puller J-46381, expand it, and pull the sleeve out.
  6. Remove the O-ring from the cylinder head.

Tools required

  • J-46186 4-toothed socket Amazon
  • J-46381 injector sleeve puller Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Detroit Diesel service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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