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Detroit Diesel — Pressure Check Oil Cooler Core

Testing & diagnosis · Power take-off oil cooler / marine gear oil cooler

From a Detroit Diesel service manual — check it applies to your exact model before use.

Before you start

  • Be sure personnel are adequately protected against any stream of pressurized water from a leak or rupture of a fitting, hose or the oil cooler core

Procedure

  1. Install a 1" pipe plug in one core opening; in the other install reducing bushings and a suitable air hose adaptor.
  2. Attach an air hose and apply approximately 75-150 psi (517-1034 kPa) air pressure and submerge the core and plate assembly in water heated to 180°F (82°C).
  3. Any leaks will be indicated by air bubbles in the water; if leaks are indicated, replace the core.
  4. After the pressure check, remove the adaptor and air hose and dry the core with compressed air.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • approximately 75-150 psi (517-1034 kPa)
  • water heated to 180°F (82°C)

Source: Detroit Diesel service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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